Complex modernization of primary packaging line (glass jar)
Project purposes:
- Increase of the overall efficiency of the line;
- Increase of line automation level;
- Reduction of format change-over time;
- Improve of product quality;
- Replacement of morally and physically worn equipment;
- Production of products in new package – (expansion from 5 to 8 available formats)
Works performed:
First stage
- The capper is replaced with a multi-format machine;
- X-ray finished goods inspector, labeling machine and tray-packer are moved to a new position;
- All the conveyor systems from capper to palletizing zone are replaced;
- All the jar conveyors are equipped with automatic side guides width adjustment function;
- Control system for all the conveyors is replaced.
Second stage:
- The empty jar depalletizer is replaced with an automatic machine;
- A six-level accumulator for empty jars is installed (accumulation time is from 3 to 5 minutes depending on the jar format);
- Air rinser is moved to a new position;
- All conveyor systems from depalletizers to packer are replaced;
- Control system for all conveyors is updated.