Projects of any complexity in modernization and re-equipment of production from design to commissioning. Pass-through liability and warranty cover are included.
Work stages
Technical solution
- On-site audit;
- Equipment selection;
- Process Design;
- Line configuration design;
- Technical ApprovalYou just have to care of
Commercial terms optimization
- Ensuring the confidentiality of negotiations;
- Commercial and technical negotiations with manufacturers;
- Development of optimal logistic and customs schemes;
- Preparation of a general project schedule;
- Calculation of the total cost of the project;
- Project schedule approvalYou just have to care of
- Order confirmation
Equipment manufacturing and supply
- Contracts with equipment manufacturers;
- Payment and currency control procedures;
- Monitoring of the production schedule;
- Visits to manufacturing plants for FAT;
- Transportation, certification and customs clearance in Russia;
- Supervising of equipment unloading;
- Supply contract with AFRYou just have to care of
- Scheduled payments in rubles at the rate of the Central Bank on the date of payment
- Receipt of equipment
Preparation for works on-site
- Contracts with subcontractors;
- Purchase of materials and tools for installation;
- Providing personnel protective equipment;
- Rental of lifting equipment;
- Preparation of documents for obtaining work permits;
- Personal instructions on fire safety, industrial safety, labor safety;
- Validation of commencement dateYou just have to care of
- Site preparation for installation
Installation and integration
- Getting of work permits on-site;
- Coordination of all project participants activity;
- Mechanical and electrical disassembly and installation;
- Software integration of equipment in the line;
- Trial starts and adjustment in process
- Issue of work permitsYou just have to care of
- Supply of electricity and other facilities
Commissioning and SAT
- Startup and adjustment with the product
- Acceptance tests
- Transfer of the result
- Providing the tests with product and operator staffYou just have to care of
- Participation in acceptance tests
- Acceptance of work results
Warranty
- Manufacturer’s warranty in full
- Emergency support by own service team
- Complaint issueYou just have to care of
Your advantages
For the company in general
- Reduction of fixed costs due to outsourcing of indirect functions not involved directly in production;
- Minimal involvement of own engineering resource;
For purchase department
- Optimization of the project cost due to the volume;
- One tender;
- One contract.
For project team
- One project schedule;
- One window-person for all the contacts;
- Full responsibility for result in one hand;
- Minimum document flow;
- Timely deviation management.
For production team
- Full support for all issues;
- All warranty obligations in one hand.
For accounting department
- One payment schedule;
- Minimum document flow;
- One reconciliation act for overall project.
cases
Complex modernization of primary packaging line (glass jar)